Making a Better World Starts in Your Kitchen

By Zoe

Welcome back! This is our fourth post in the Leapfrog Project series.  Today, we’ll take a look at another success story with Duc Thanh company as part of the Sustainable Product INnovation (SPIN) project we’ve been supporting in Vietnam.

The company

Duc Thanh LogoEstablished on May 19th, 1991, Duc Thanh is one of the leading manufacturers in Vietnam specializing in producing wooden kitchenware, household utensils, home furniture, children’s toys and other customized products.

Duc Thanh Company asked the SPIN experts for technical assistance on both market ant sustainability aspects, to develop a sustainable design collection for their business in 2014.

Hoang TRANThe new collection is indulged with the trend of sustainable design to reduce the environmental impacts of our products. By supporting the environmental protection, we would like to contribute our humble changes to our ecological system

said Ms. Duong from Duc Thanh Company.

To achieve this ambitious goal, Duc Thanh worked with Hoang TRAN, a young SPIN designer supported by SOLIDWORKS Sustainability to design a range of products that is not only sustainable, useful but also beautiful.

The products

The new collection is a range of 7 kitchen items. They should be all functional, but also contemporary and with a timeless style.

The design concept was to create objects that are “Sharp with clever design that is not heavy, bulky and rounded, and uses the available material in an optimal way.” says Hoang.

The target was a mid-market customer, so a bit higher segment than Duc Thanh is now supplying to.

The Sustainable Design Dimensions

Hoang, together with the company’s designers and stakeholders decided to focuses their design on 4 main sustainable design dimensions.

Sustainable Material

  • Using Recycled Material: Most of Duc Thanh Company products are made with rubber wood, recycled after rubber production.
  • Local Material: Duc Thanh wants to create a Vietnamese brand based on Vietnamese plantation wood. However, due to lack of side material suppliers, they still need to import from China or Taiwan while looking for more local suppliers for other materials.

Eco-design

  • Material Reduction: The design had been though in order to use the materials as economically as possible. For example creating designs that fit the wood sizes Duc thanh can buy to create least leftovers. They also worked on using the leftovers from bigger products for smaller ones. Finally, they designed products by minimizing the thickness of the parts, so the amount of material is reduced and the product is weight-lighted for transportation.
  • Simple Parts: The products designs are mostly rectangular flat pieces of wood, saving many manufacturing steps, material and making them easy to manufacture, preventing working accident.

Green Manufacturing

  • Energy Efficient: Duc Thanh is still working on saving electricity in production by replacing new machines that uses solar energy for example. They also work on calculating and preparing sufficient materials and labor force to use full capacity of the machines in production to save time and energy, in a safe process.
  • Reduce transport: The different suppliers are located near the assembly manufacturing workshop, in Vietnam or South East Asia region, which reduce the transportation steps and distances.

Ethical

  • Preserve Local Culture: Vietnamese traditional culture of wood handicraft is sustained and employees are encouraged to do research, give ideas to improve the production into an effective process.
  • Responsible Customers: Social and environmental aspects are considered along the entire life cycle of the products to raise awareness from workers to consumers. Duc Thanh also clearly explains to their customer: “that we do use the wood economically so as to keep the best price for them and create least leftovers, they are totally agree and support our methods.” said Ms. Duong.

 

A Jump ahead with the Leapfrog Project

Based on these sustainable dimensions and the first designs made with Hoang, I went to Duc Thanh company to help them using SOLIDWORKS Sustainability to assess the environmental impacts of their design choices.

Eco-Designer Using SOLIDWORKS

For each product of the collection, we used SOLIDWORKS Sustainability to make environmental assessments. Here are the results we got:

Hexagon cutting board with groove: 62% CO2 reduction

Hexagon cutting board with groove LCA

Tangram cutting board with hole: 55% CO2 reduction

Tangram cutting board with hole 390x195x24 LCA

Rectangular tray with 20 holes and 2 handles: 65% CO2 reduction

Rectangular tray with 20 holes and 2 handles LCA

Salad set: 61% CO2 reduction

Salad set LCA

Wine rack with 8 floors: 59% CO2 reduction

Wine rack with 8 floors LCA

The entire collection has been shown at the Ambiente fair, in Germany last February, part of the sustainable design booth. The calculation made has been used to create marketing content and awareness for customers.

Duc Thanh At Ambiente FairDuc Thanh At Ambiente Fair

After this experience, Duc Thanh shared with us:

With sustainable design and practices, we can reduce the price and improve the quality of products. Our customers are very happy and satisfied with this practice, so it is the success that we have achieved and will maintain during our journey.

Finally, we also want to communicate our vision and mission to our customers gradually. It is not an easy road to go, but it is necessary if we want to protect the world for our children. Each product contains our will and trial in making a better world.

So making a better world could really start in your kitchen… tell us what you think?  And stay tuned to the Leapfrog Project series :-)

Zoe BEZPALKOZoé BEZPALKO is an Eco-Design Specialist at Dassault Systèmes

Young eco-designer gives second birth to furniture with 3DEXPERIENCE

By Zoe

Welcome back! :-) This is our third installment in the Leapfrog Project series.  Today, we’ll take a look at a project called “Reborn” and its main lead designer, Hong.

The Reborn Project is a collection of living-room furniture created with up-cycled materials, and produced by Beautiful Company. The Reborn Project has been led by Hoang Thu Hong, one of the Sustainable Product Innovation (SPIN) project designers (you could see her being interviewed as part of the video in the previous post).

The Company

Beautiful Company is a small Vietnamese wood company making products for domestic market. To differentiate themselves, they wanted to make sustainable products out of up-cycled products. The challenge is as big as, culturally in Vietnam using brand new products is better seen than recycling, as it is a sign of wealth and prosperity.

The Reborn Collection

Hoang Thu Hong, Designer of the Reborn Collection

The Reborn collection aims on balancing aesthetic and function, creating beautiful furniture out of upcycled and recycled material.

Firstly, the concept is based on customers’ need to create functional and time-saving products. As Hong explained:

They want products to organize their place in a smart way, with a good atmosphere, relax and easy-clean. Besides, they tend to choose objects with multiple functions.

Secondly, the designs are based on up-cycling principle which is to reuse object or material in a way as to create a product of a higher quality or value than the original. Hong used secondhand discarded furniture and collected pallet wood from import/export industry to recreate innovative and modular designs.

Sustainable Design Methodology

Based on Design for Sustainability (D4S) methodology of the SPIN project, Hong, and Beautiful Company worked with 3 sustainable design dimensions:

  • Recycled material
  • Local material
  • Longer Lifetime of the products

Local material

“There are variety local materials which could create better quality products using good skilled Vietnamese craftsman.” Hong said. Furthermore, using local materials reduces the environmental impact of transportation and preserving the local eco-system.

As an example, using pine wood from pallet wood in Vietnam instead of wood imported from South America (which is often the case in Vietnamese furniture production), we estimated a reduction of the environmental footprint from 6 to 12%, depending on the indicator.

SOLIDWORKS Sustainability results on localizing material

Recycled material

On the first hand, Hong used pallet wood from the import/export industry in which she chose the most adapted to re-design.

Different types of Palette wood

On the other hand, Hong went hunting for old furniture to recover some useful parts of them, such as these bed heads.

Bed heads before up-cycling

Hong used SOLIDWORKS apps to design the new products based on the second-hand product design, on which she design the new parts, such as making a sofa with storage units.

Redesign of the Bed head in SOLIDWORKSRedesign of the Bed head in SOLIDWORKS

We estimated that using 100% recycled material, like pallet wood reduce the environmental footprint from 48 to 76%, depending on the indicator!

SOLIDWORKS Sustainability results after choosing recycled material

Longer Lifetime of the products

Finally, by creating products that up-cycled instead of thrown away, their lifetime is extended. With a longer lifetime, we consume fewer products and reduce the environmental impacts.

The reborn sofa during manufacturing phaseThe reborn sofa during manufacturing phase

 

Results

Finally Hong and the Beautiful Company created a collection that has an average of 40 to 90% of carbon footprint cut-off, depending on the products. “Now the collection is displayed in Hang Xanh (Green Street) showroom where awareness and education is provided about how to up-cycle old products to give a longer life-time”, Hong said.

The Reborn SofaReborn sofas in Green Street

Inspired by the Reborn Project, Hong continues to create innovative designs out of pallet wood, hoping to produce them soon.

Palette Wood Collection SOLIDWORKS ModelPalet Wood Modular Chair & Bed SOLIDWORKS Models

If you are interested by other use cases, educational materials, and news about the Leapfrog Project, stay tuned and follow the frog

Leapfrog Project series

Zoe BEZPALKOZoé BEZPALKO is an Eco-Design Specialist at Dassault Systèmes

Introducing the Leapfrog Project: Building Next-Generation Eco-Imagineers in Emerging Countries

By Zoe

In a previous post, we introduced the concept of Leapfrogging for Sustainability as the ability of emerging countries to skip less-efficient and more-polluting practices to directly jump to the most advanced green technologies. With these concepts in mind, we came up with an innovative initiative in Vietnam named the Leapfrog Project.

Leapfrog Project

Why Vietnam?

Today many emerging countries are among the most vulnerable countries to climate change, and Vietnam has recently being ranked the 13th country as “extreme risk” in a recent study, with dramatic effects on the people and the environment.

Maplecroft's Climate Change Vulnerability Index 2013

Furthermore, Vietnam has a big industry of textile and garments (40% of its GDP) which supplies and exports to western countries: from bamboo lamps to soft toys , and as companies and customers are more demanding for better products and cleaner supply chains, it is becoming necessary for Vietnam to lead sustainable innovation.

Sewing Room in Softtoy factory in HCMC

Finally, with a GDP growth at an average of over 7% annually during the past 10 years, and a highly educated and motivated population, Vietnam is part of the “innovation learner” countries ranked by the Global Innovation Index (GII), among the most efficient global innovators, demonstrating rising level of innovation results.

The Leapfrog Project

In 2010, we connected with one of these innovative projects funded by SWITCH-ASIA European program, called SPIN which stands for Sustainable Product INnovation. Their objective is to increase the social and environmental quality of the products made in Vietnam, Laos and Cambodia by deploying eco-design methodologies and clean technologies in local businesses. Watch the video below to learn more about SPIN and examples of sustainable products they are working on:

YouTube Preview Image

In 2012, we asked ourselves the question whether the 3DEXPERIENCE Platform from Dassault Systèmes could accelerate the leap, for this upcoming generation of designers and engineers, to sustainable innovation practices.  And that is how we build together a partnership with SPIN stakeholders called the Leapfrog Project.

A Jump ahead in Sustainable Innovation

At the beginning of the project, we provided Dassault Systèmes’ solutions to the SPIN designers and engineers, in order to help them taking the right decisions at the right time, and improving their design processes: selecting the right material, simulate while maintaining the mechanical properties and protecting the environment. We supported them with local partners and trainings, as well as specific materials that were adequate to their needs and methodologies, to bring their ideas to life.

YouTube Preview Image
By connecting the SPIN team, to experts, designers, and sustainability passionate worldwide, we created a community in which we can all share ideas and 3D models to collaborate and foster sustainable innovation.

Local support of the Leapfrog Project - SPIN training

Finally, with local companies’ capacities, and the SPIN designers supported by the 3DEXPERIENCE Platform, we designed and re-designed more than 40 different products, manufactured in Vietnam, and reduced their environmental impacts from 10 to 80% off their initial carbon footprint!

The Cabinet - Leapfrog Design from 3D to real

In the upcoming weeks, we will post more information, use cases and educational materials about the Leapfrog Project and sustainable innovation, so follow the frog

IF WE leap to collaborative eco-design, we can live in a cleaner world… Take the leap with us! :-)

Zoe BEZPALKO

Zoé BEZPALKO is an Eco-Design Specialist at Dassault Systèmes



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