How an Industrial Mindset Helps SHoP Speed Its Design Process

By Akio
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ArchiFuture 2015 is the largest and most influential BIM strategy and technology event in Japan. John Cerone, Director of Virtual Design & Construction at SHoP Architects, delivered a keynote address on Design Delivery to the ArchiFuture conference attendees on October 23, 2015 in Tokyo. The following is a summary of his presentation:

SHoP Architects ArchiFuture2015

John Cerone, Director of Virtual Design & Construction at SHoP Architects

Since moving its design process to the 3DExperience platform, New York-based architecture firm SHoP has adopted an “industrial” attitude toward buildings. The firm uses virtual design to “fabricate” buildings, much as the aerospace industry assembles airplanes using digital models.

“In architecture every building is different, and every detail is different, but our processes are very much the same,” explains John Cerone, director of virtual design and construction with SHoP Architects.

clicktotweetClick to Tweet: “Every building is different but our processes
are very much the same” – John Cerone @SHoPArchitects

This approach requires a new design mentality, focusing on a high level of detail and a close working relationship with fabricators very early in the design process.

Moving to a parts mentality

The most significant difference in this industrial approach is shifting to a focus on individual pieces as well as the project as a whole.

Very early on in a project, the design team works in terms of individual components and systems.

“They may not be the final systems that will be fabricated — they’re more like placeholders — but the system is setup so that when we get the accurate information we can easily swap the parts in,” Cerone explains.

A project may have hundreds of thousands of parts, but virtual tools allow the firm to structure all of that component data and access it in context of the larger system. CATIA allows the designers to easily move from a view of the entire building into separate building systems as well as the individual part.

Individual components within the larger structure

On SHoP’s largest implementation of this technology, the Barclays Center in Brooklyn, SHoP learned to create templates for component types, then use CATIA language to expand those templates into distinct pieces.

As Cerone explains, “We’re beginning to think about design in terms of which parts are reusable and which parts are different.”

clicktotweetClick to Tweet: “We’re thinking about #design in
terms of which parts are reusable, which are different”

In this case, a simple panel template containing all of the design, engineering and fabrication information was expanded into a handful of panel “families,” and then 12,000 unique panels.

Barclays Center: Installation of 12,000 unique panels

Barclays Center: Installation of 12,000 unique panels

The schedule component

With every aspect of a project living in the 3DExperience platform — not just geometry but also drawings, models, schedules and other details — something so abstract as the schedule itself can become a component that is attached to a design detail as a specific line item.

“That line item has a deliverable — the detail or a model of that detail is the deliverable and that can be attached to that schedule,” Cerone explains. “The schedule can be used in two ways: the linear time, but also as an object. The task that is associated with time is also a container for these deliverables.”

The result of this is a holistic view where time is always a factor, helping keep projects on schedule.

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Viewing the schedule as a “component” attached to a design detail can help keep projects on time

A world without drawings

Because all component information is generated in the model, SHoP prefers to communicates through fabrication plans when possible, rather than passing design drawings to fabricators.

clicktotweetClick to Tweet: “Component info in model allows @SHoPArchitects
to communicate via fabrication plans, not drawings”

In the case of the Barclays Center, SHoP provided the panel fabricator with the machine code needed to cut each panel, as well as information on the install sequence to help plan which panels to cut and deliver first.

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Fabricators receive machine codes needed to perform the cuts of specific pieces; no drawings need be exchanged

For both fabrication and installation, Cerone notes that the laser scan becomes a critical part of the design process.

“It’s essential that we know the conditions that we’re installing to so that we can find problem areas ahead of time, before units are installed,” he says. A laser scan will reveal when conditions are out of tolerance, and ensure an accurate fit for installed components.

An evolving process

In addition, the firm has found that as new virtual processes are explored on a given project, subsequent projects move much more rapidly.

For example, as the Barclays Center neared completion, SHoP began to apply the processes it had learned on that project to a project in Kenya. Despite working with a vastly different form, using a different technique, the firm was able to reduce the design time on its new project to a couple of months.

“This leaves more time to run analysis, and to be much more specific about what we’re designing,” Cerone says.

Subsequent projects have moved from design to fabrication in a matter of weeks, while retaining a high level of complexity.

clicktotweetClick to Tweet: “How an Industrial Mindset Helps
@SHoPArchitects Speed Its Design Process”

Related Resource: 

Façade Design for Fabrication: an Industry Solution Experience from Dassault Systèmes


 

Will dental visits soon be easier?

By Catherine
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Written by Catherine Bolgar

New devices and materials promise to make dentist visits more pleasant, and help maintain our teeth between checkups. Here’s how.

Devices: Dentists may soon be able to eliminate tooth cavities quickly and painlessly without any drilling or filling. Tooth-destroying plaque, which feeds on dissolved food, comprises a complex mixture of bacteria that release acids into teeth, slowly dissolving dental minerals. But researchers at Reminova Ltd., a King’s College London corporate spinoff, have developed a device that re-inserts the calcium and phosphate minerals.

“We can stop the process and we can reverse it,” says Christopher Longbottom, fellow at King’s College London and Reminova co-founder. It’s not straightforward, but he says, we “can speed up the process of remineralization.”

Two or three agents clean out the proteins and lipids that have seeped through the plaque and replaced the minerals, then a tiny, imperceptible current drives the good minerals back into the tooth. The process takes about one hour, which Reminova hopes to reduce to between 20 and 30 minutes.

An alternative method is for a graphene sensor 50 microns thick (i.e., half the width of a human hair) with gold electrodes acting as an antenna, to be printed onto water-soluble silk and “tattooed” onto the tooth. As Manu Sebastian Mannoor, assistant professor at the Stevens Institute of Technology in Hoboken, N.J., explains, the graphene, which conducts the bacteria’s electrical charge, is coated with peptides that bind to bacteria such as streptococcus mutans, listeria or salmonella.

A dentist could read the sensor like a radio frequency identification (RFID) tag to ascertain the extent of any decay or disease. The latter might include Heliobacter pylori, which is associated with stomach ulcers and cancer when found in saliva. Sensors could also be attached to bacteria-hosting objects such as hospital door handles or intravenous bags, warning of exposure to the likes of staphlylococcus.

Materials: For over 150 years, dentists have filled tooth cavities with mercury-based silver amalgam. More recently, researchers have sought alternatives, encouraged not least by the 2013 United Nations Minamata Convention on Mercury, which aims to reduce its harmful health and environmental effects.

One such possibility, for use as fillings and crowns, is glass ionomer cements. These enjoy numerous advantages: they don’t need an intermediary adhesive to bond to the tooth; like a tooth they expand and contract as temperatures change; they’re biocompatible; and they release fluoride. However, “the strength of these materials has not yet reached an optimal level,” says Ana Raquel Benetti, dentist and researcher at the Department of Odontology at the University of Copenhagen.

Dr. Benetti and Dr. Heloisa Bordallo studied the structure of conventional glass ionomer cements, with the aim of improving their durability. “Our work shows liquid mobility within the cements,” Dr. Benetti explains.

By improving the binding of the liquid to the cement structure, the material might become stronger.”

In other advances, scientists at the University of Rochester and University of Pennsylvania have found a way to use nanoparticles to deliver the antibacterial agent farnesol to plaque. Meanwhile, researchers at Anhui Medical University in Hefei, China, and the University of Hong Kong drew inspiration from the way mussels attach themselves to surfaces, and used a similar polydopamine to coat teeth, which helps remineralize their dentin, or interior.

And scientists at the Ninth People’s Hospital, Shanghai Key Laboratory, Shanghai Research Institute of Stomatology and Shanghai Jiao Ton University in China found that graphene oxide can fight bacteria in the mouth. Unlike treatments for tooth and gum-disease that rely on antibiotics (despite increasingly drug-resistant bacteria), graphene oxide destroys the bacteria’s cell walls and membranes, inhibiting their growth. One day, we might all protect our teeth with nanosheets.

 

Catherine Bolgar is a former managing editor of The Wall Street Journal Europe. For more from Catherine Bolgar, contributors from the Economist Intelligence Unit along with industry experts, join the Future Realities discussion.

Photos courtesy of iStock

Smarter Solutions for Smarter Ideation

By Estelle
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An Interview with Anne Asensio, VP Design Experience at Dassault Systèmes

This Article has been written by Teshia Treuhaft and originally appeared at Core 77

 

While the terms ‘internet of things,’ ‘smart objects’ and ‘connected devices’ seem to be regularly splashed across the pages of newspapers, design briefs, crowdfunding campaigns and conference topics—relatively little is discussed about what tools designers need in order to design smart devices.

Some startups and corporate departments are beginning to understand how the inclusion of technology in our everyday lives is changing us. With this realization comes changing demands for product teams looking to innovate. This usually includes designers working alongside engineers and software developers, oftentimes with a new set of tools to match. Among the tools already available to designers, many of the emerging industry standards have come from Dassault Systèmes. Dassault Systèmes has long recognized the cross disciplinary needs of designers and responded with several solutions, allowing for the creation of holistic design experiences, not just products.

As product teams become more interdisciplinary, the process for creating products has expanded to include engineers, scientists, developers and many more key players. As the requirements of designing change—so does the process of design thinking, adapting to what Dassault Systèmes has named ‘Social Ideation.’ Social Ideation is the method by which the iterative process is expanded beyond just including designers. Each phase of ideation can be visualized for not just the design-savvy, but for all members of an interdisciplinary team.

To make tools for social ideation not only work, but work fast, precise and for team members with different competencies is a big task. To understand what is needed, we asked someone who has been linking design methodologies and fostering collaboration in multidisciplinary teams for years, Anne Asensio. Asensio, came from General Motors and Renault to join Dassault Systèmes in 2007 as Vice President of Design Experience. She sat down to share her view on the need for social ideation across disciplines and the new responsibilities of designers in the next generations.

Anne Asensio, VP Design Experience at Dassault Systèmes

Core77: Is the consumer expectation for experience over product a recent occurrence?

Anne Asensio: This is something we have seen coming from quite some time. People have always been interested in this notion of experience because it’s part of our lives, but now when we are talking about the experience it’s because I think that we have passed the time for just producing products for functional aspects of life in the new economy. We must begin looking at a much higher level of expectation.

The digital effect is that everything is now contextualized. Digital devices with the capacity to be customized and configured can now become a little personal space that you can immerse yourself into anytime you want. It delivers this notion of being part of that moment and that’s a different expectation in terms of experience. What we are seeing is an accelerated view of the natural evolution of human experience due to the digital devices that are transforming our lives.

What kinds of tools are necessary to design these experiences?

What I am personally interested in is design experience. You might ask what the difference is between design experience and experience design. In experience design we have seen an incredible expansion of design methodologies and practices in the area of digital design. The act of just designing through screen-based software is necessary for designers to do the work they needed to do—that is, to humanize the relationship between man and technology.

But I believe that the world of design is not just to help humanize the evolution of technology—I believe we have a particular aim, which is to question where we are going on a broader level, to create designed experiences. To do this we have to bring meaning and question the type of experience we are providing. Especially now that technology gives us the total liberty and expertise to do anything, bringing with it a high level of responsibility.

“We have seen an incredible expansion of design methodologies and practices in the area of digital design” says Asensio.

So has the designer’s role in multidisciplinary teams changed?

Designers have always been serving this function: acting as a contributor among a multidisciplinary team while bringing their own perspective. But today, designers help everyone visualize what they are doing collaboratively in order to make decisions—that is quite new. What the new tools are doing is enabling two aspects: the capability to not only design, but also to represent and the ability to see what others are doing in order to help them reduce risk and uncertainty.

This is absolutely critical when it comes to making decisions about new products because it helps people embrace disruptive innovation—not because they are coming up with better ideas—but by allowing for synthesis. Now you can combine the capabilities of teams into a physical or virtual medium and share progress throughout the whole process. This model can be continuously transformed—it can keep being changed. You have the perfect subject to apply the typical design methodology of iterations—test, fail, change, and do it again.

What are the big challenges facing multidisciplinary teams?

I don’t know if I would say challenges or opportunities. The fact is, what you see is a convergence of digital technology and a convergence of very interesting capacities that are coming from different industries. For Dassault Systèmes, we come from the formalization of the product and we extend it with physics, simulation all the way to imaginaries and meanings. to reach the point where we can embrace more team members in the process and get something very complex to be seen, interacted with and visualized.

What is really key is that wherever you come from, whatever meaning you are looking for, we want to allow anyone the ability to deliver their vision of the future. That is very important because right now, team members can be accused of not being transparent, and I can see a way in which everyone will have a stake in the way we are designing the world.

“We are not at a moment where desginers need to return to their capacity to project ideas, both imaginary and visionary” says Asensio. 

You mean they will have a stake in it because anyone can have the tools?

All of those capacities that were designed and developed in a particular area of application—be it manufacturing, design, science, entertainment etc.—are now merging. That convergence, we see today in the Internet of Things. All those aspects are just something we are visualizing today—it’s a way to see what’s happening, and react.

I believe that today we are looking at something more forward thinking, more visionary. Basically asking: we have these capabilities, but where do we start? How should we be innovating and why? What would be the best way of innovating, embracing some questions that are more on the social and not just the technical side. Answers are not going to only be found on the technical side.

What abilities does the next generation of young designers need to help find those answers?

We were designers before the industrial era. Everyone was a craftsman or artisan with the ability to make a beautiful, signature object. The industrial era then put the designers into a different situation—they must humanize. Some designers were able to push to the level of questioning, in a critical manner, how the objects produced by the industry were affecting our society, our lives, our ethical approach of living our condition as humans. Now that era is done. We are now at a moment where designers need to return to their capacity to project ideas both imaginary and visionary.

That leads me to believe that young designers need to not only establish themselves in their role of humanizing technology but critically question what is happening. It’s no longer what you’re going to be doing—but what you’re going to be. Period.

Thanks to Anne Asensio for speaking with us. To read more about Dassault Systèmes Solutions and Social Ideation & Creative Design, check out their website



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