A View from the Ground at the Paris Air Show

By Ellen

The 51st Paris Air Show

The first two days of the Paris Air Show gave participants aerial demonstrations from the AIRBUS A350, A380 and A400M; Dassault Aviation Rafale and Falcon 8X; the Boeing 787 Dreamliner and the Patrouille de France. Also launched at the Paris Air Show, Dassault Systèmes announced Build to Operate, a new Industry Solution Experience for aerospace and defense companies that aims to maximize manufacturing operations.

Paris Air Show sign at Le Bourget

Global Manufacturing Efficiency

How does Build to Operate help manufacturers? For the past decade or so, large aviation OEMs have put a lot of effort in the design of increasingly composite aircraft. Given the growth in commercial aviation, aerospace manufacturers seek to implement more lean practices to improve program performance and equip global operations. One major way to improve performance is find a way to free data trapped in silos across the multitude of IT systems across the enterprise. Striving for lean manufacturing means having immediate access to information, removing labor intensive manual processes, and lower the risk to data integrity by eliminating the need to collect data over time and store it.

True manufacturing efficiency requires real-time data from across the enterprise. Essential to efficient and reactive manufacturing capability is the ability for all participants to work in unison, like a virtual symphony. Manufacturers must unite their global factories as one performing organization. This requires a platform that can integrate with other enterprise systems to ensure that all critical systems receive relevant shop-floor production information and support and synchronize global operations.

Build to Operate Provides Global Visibility and Control

Build to Operate helps both aerospace Original Equipment Manufacturers (OEMs) and large suppliers increase program efficiency and quality. Based on DELMIA Apriso, the solution offers Manufacturing Operations Management (MOM) capabilities to monitor, control and validate all aspects of manufacturing. This frees up manufacturers to focus on more strategic operations.

Manufacturing Operations Management includes a wide range of functions, but one major advantage is that it allows manufacturers to make fully informed decisions because they enjoy a full view of operations. A lack of visibility can have serious impact to manufacturing operations, so Control Center for complete oversight – especially across the extended enterprise. Because if you are unable to see where you are headed, the likelihood of making a decision that can adversely impact global support and synchronization is a real consideration, with real-world consequences.
Instant visibility on all levels of productivity—plant, line, station, cell and individual— is a critical enabler for continuous improvement. ‘Build to Operate’ brings this capability to existing production lines and accelerates the ramp-up of new lines to reach optimal rate. By receiving all required data, plant managers can view, control and execute automated manufacturing operations through sensors in real time.

The Build to Operate solution offers the ability to monitor, control and validate all aspects of global manufacturing operations – all with digital precision. These capabilities range from replicable processes and production sequences, to the flow of deliverables throughout their supply chain.

Having these competencies allows manufacturers to manage global material supplies, logistics execution and production operations in one site and then execute across all global sites. Visibility into operations (both within a single plant and across all plants) results in better alignment with business performance targets, including WIP and Labor.

Enable the Future Factory Today

Build to Operate increases the efficiency of manufacturers’ existing lines and accelerates the production ramp up of new ones to enable future factory innovations, today. Michel Tellier, Vice President, Aerospace & Defense Industry, Dassault Systèmes explains,

Aerospace companies implementing this ‘factory of the future’ today can expect benefits that include as much as a 25 percent reduction in errors, 20 percent less waste and up to a 15 percent improvement in first-time quality.”

factory Scene_01_cropAnother announcement at the Paris Air Show was Air Bus Helicopter sharing its objective for the solution.

“We adopted Dassault Systèmes’ Build to Operate industry solution experience to improve manufacturing execution for our existing and future helicopters programs,” said Jean-Luc Sturlèse, Vice President, Production Flows Management, Airbus Helicopters. “By tightly unifying engineering with our change management process, and by implementing lean processes like just-in-time processing and paperless manufacturing, we aim to improve quality and accelerate production while lowering program costs.”

Read more about Build to Operate for aerospace and defense companies: http://www.3ds.com/industries/aerospace-defense/build-to-operate/

Ellen MondroEllen Mondro

Married to aerospace & defense, I write about and develop go to market strategy for @3dsaerospace solutions. It’s an honor to work in this industry and with companies that use technology to create advancements in space, aviation and security. In my precious free time you’ll find me enjoying warm weather, watching my kids’ baseball games and spending time with family and friends.

Robotics MEGA-Trends at School

By Tony

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 As I posted recently in this manufacturing blog, robotics is trending in a big way, but not just in industry. And schools across the globe are making sure that students are well prepared for this huge wave of automation, robotics and technology coming in the very near future. Schools are not only teaching technology in the classrooms, but are organizing teams and having students compete in different robot competitions. These competitions help students learn and excel in science and math through teamwork and competition. Students learn real-world problem solving by building and programming a robot to compete against other robotics teams. Programs such as FIRST Robotics and FIRST Lego League help to propel students forward. They also support the schools underlying initiative called STEM: Science, Technology, Engineering and Math.

It takes all kinds of community support

Professionals from many different walks of life have chosen to take on the challenge of coaching these after school teams to help young scientists and engineers further their skills. These robotics teams are very popular with the kids today. In fact, they are so popular that most schools don’t have enough teams or coaches to support the number of students that are interested. While Robotics is definitely mega-trending,, there is a shortage of adult leaders to coach and mentor these young scientists.

Remember why you became an engineer?

Coaching a team gives me such a great feeling of achievement that I cannot understand why anybody would not want to become a coach or support one of these teams in their own community. These young people are so eager to learn and grow, and technology comes to them so naturally. After all, they have been raised around technology their entire lives, so building and programming devices comes easily to them. I love helping these young engineers grow and thrive using technology. I also like being a role model. Because I have a career in robotics, you could say I have Rockstar status. When the team gets tired or frustrated, I’ll try to shift their focus away from the challenges and look at the bigger picture. I start telling stories about my experiences and what it’s like to work with robots. I show pictures and short videos about all the exciting things that robots can do. I love to see their eyes open wide when their brains start imagining the mechanical wonders that computers and mechanical devices can achieve. Dreaming is a lot of the fun for kids, and science and technology teaches us that dreams can become reality. When it comes to the field of robotics, there’s no end in sight. When I see technology stories in the news, I think about all these fine young students that have the technology bug. It occurs to me that technology and the robotics industry definitely have the best days ahead. So I am truly excited when I talk to school kids about technology. I tell them with the utmost confidence that robotics, science and technology have a lot to offer and they should reach for the stars and dream big. That’s what I did.  I have been very fortunate to have a career in robotics, automation and technology. There truly is nothing more exciting than working in a high technology industry that’s so strong and innovative. It’s also refreshing to know that the growth in this industry seems to be finally hitting its stride.

To see more about trends in robotics, visit our community at:
https://swym.3ds.com/#community:179
To see the report The Rise of Robotics by the Boston Consulting Group, visit:

https://www.bcgperspectives.com/content/articles/business_unit_strategy_innovation_rise_of_robotics/

Robotics is MEGA-Trending

By Tony

Robotics Mega TrendingAll around the world there is a huge interest in robotics. Schools everywhere and at every level are involved in some type of robotics competition. Some compete in Lego challenges, some compete in government or corporate-sponsored competitions, while others create and host their own challenges. Before I entered college, my father was concerned that the education I chose needed to be sustainable. He studied electronics and had a very successful career in computers. He always said to me, “Computers are the future, you best be prepared for the wave of computers.” I did take his advice, although not in the traditional sense as I decided to study robotics. Fast forward to today when robotics is a hot topic across the globe, from the classroom to the boardroom. Companies and students everywhere are realizing the power of automation and the value that it brings at so many levels. And their timing could not be more impeccable; robotics is definitely mega-trending.

Robotics and Automation Make Economic Sense

The off-shoring of factories and suppler bases due to low-wage competition are on a heavy decline. In an effort to localize supply chains, manufacturers are turning to robotics and implementing automated robotic systems on-site to achieve flexible, smart systems that extend across their enterprise to meet the global demands of their customers and markets. The latest trends in manufacturing are forcing companies to focus on technology. This focus is necessary to remain competitive. This is a global trend, so getting left behind is not an option. Today’s technologies are making manufacturing more fast paced than ever, and this is evident in the staggering wave of robotics coming on-shore.

Robots sharply improve quality as well as productivity to the point where they offset regional differences in labor costs and availability. In today’s economic climate, they have a major impact on the competitiveness of companies and countries alike. This means countries with greater robotic infrastructure (robots and supporting professionals) could become more attractive to manufacturers than countries with cheap labor. These types of changes will drive the competitive dynamics of the global economy.

The Wave of Robotics Adoption

According to the Boston Consulting Group, “The size of this coming wave of robotics is staggering: spending on robots worldwide is expected to jump from just over $15 billion in 2010 to about $67 billion by 2025. Driving this growth is a convergence of falling prices and performance improvements. The cost of high-quality robots and components is dropping rapidly, while CPUs are getting faster, and application programming is getting easier. As robots become cheaper, smaller, and more energy efficient, they gain flexibility and finesse, increasing the breadth of potential applications.” Let’s put these figures in perspective. According to this report, the estimated growth of the robotics market is going to more than double in the next 10 years (From an estimated $26.9B in 2015 to $66.9B in 2025). This puts the adoption rate of robots in the stratosphere.

This wave of robotics adoption is due to several factors, one of which is the pricing. The costs associated with implementing robots and automation have been on the decline. The reduced cost, along with the gains in production, makes for a very attractive proposition to companies of all sizes and industries.

Another key factor of this explosion in robotics is the robots ability to affect different industries. Technology is a key differentiator in all industries and robots have made profound impacts throughout. This contributes to the overall adoption rate across an industry. Adoption of robots within an industry creates a shift in power between competitors, where the leaders pull away and the competition either adopts similar strategies or their growth will stagnate, so the greater the impact, the wider the adoption.

Reasons for This Mega-Trend

Perhaps the most compelling reason for this mega-trend in robotics is the wide variety of applications that robots are being used in. Robots are used in everything from industrial and military applications to handling nuclear fuels to removing dangerous land mines, and filling customer orders. The robots of today are exploring the ocean floor, cleaning your house, and even cutting the grass outside. Robots are irreplaceable when it comes to delicate surgeries and help with the rehabilitation of the patient afterwards. Robots deliver medication, and can be a comforting companion. They can drive cars, fly airplanes, and work a 24 hour shift building cars without a break. Robots can perform many tasks that humans do, at a fraction of the cost, often with more accuracy.

The possibilities for these mega-trends are endless. Emerging applications will further grow the robotics market.  Newer industries such as mining and warehousing will be key robotics markets, as well as the personal service domain, where robots will take the roles of housekeeper, security guard, and personal valet. Agriculture and food processing robots are being created to reduce the cost of farming and deliver the freshest product at the lowest cost. Even the automobile will play a major role in the robotics market. Cars that can drive themselves are currently being tested, but driving the car is only the start. Today the car has a key role in households across the globe, and driving people to their destination is only one single aspect of our lives that a robot car can assist us with.

To see how companies are keeping up with technology and trends in robotics, visit our community at:

https://swym.3ds.com/#community:179

To see the report The Rise of Robotics by the Boston Consulting Group, visit:

https://www.bcgperspectives.com/content/articles/business_unit_strategy_innovation_rise_of_robotics/



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